A company is awarded the contract for a significant amount. Its monthly production needs are increased, but the manufacturing facility hasn’t seen a sudden increase in area for floor, skilled employees, or hours in the daytime. A temporary increase in production could be possible, however the addition of a shift could introduce new demands for labor as well as training, supervision, and quality control.
These examples show an crucial reason for robot automation. Robotics isn’t only about replacing people with the aid of a machine. The right software can change the way that manufacturers use their production capacity.
Image credit: automatedsolutions.com.au
Take a look at the time that passes between the products
Manufacturing inefficiency doesn’t have to be a major issue. Imagine that an operator has spent 15 minutes putting a piece of equipment in place, another 10 seconds applying material, and then a few seconds transferring it onto the next task. For a single component, the difference in time is not significant. Repeated thousands of times, but those seconds turn into significant production time.
The same applies to wasted material. Same goes of waste materials.
Companies considering robotic automation Australia projects can benefit from examining these small, repeated losses before deciding what equipment they need. ASA’s analysis of needs is designed to reveal problems with quality and bottlenecks, as also the waste that can be a problem in a project.
Robots have to fit into the process.
A robot’s selection is only one decision in engineering. It could be necessary to incorporate tooling, security and controls sensors conveyors, fixtures, electronic integration, and communications to the production equipment already in place. Engineers should take into consideration reach, payload and how the robot is going to operate and interact with its surroundings.
ASA’s approach for FANUC robot automation is based on concept development, system design, CAD Simulation, and offline programming. Engineers are able to explore configurations for the system and estimate cycle times before the finalized system is placed in the factory floor. This is especially useful when there is a shortage of space or if new robotics need to be integrated into existing production lines.
The importance of repeatability in painting and dispensing
Some manufacturing processes demonstrate the importance of controlled movement particularly well. Imagine coating hundreds or thousands of parts. The end goal isn’t simply completing each component quickly. It is crucial to manage the speed, distance, and movement of each part from the beginning to the at the very end.
ASA is a team of experts working in the field of dispensing and painting across various industries, such as aeronautics and automotive. Industrial robotic automation in these industries will allow for repeatable movement and reduce the risk of workers to physical demanding processes or processes that could cause harm.
Better control may also reduce excessive material consumption, thereby contributing to a reduction in waste and productivity enhancements.
Installing the system is not enough. You will require people to keep it running.
Automation can’t replace the manufacturing know-how. The abilities required to manage, maintain and run the process change.
Employees must be instructed to safely use equipment in order to identify any abnormalities, troubleshoot faulty components, and perform necessary maintenance. The needs for production may change in time, meaning that the processes and programs require adjusting.
ASA offers on-site training in programming, safety, troubleshooting and electrical and mechanical maintenance. The company also provides servicing and support on a regular basis to assess the condition of equipment and address issues that may arise during the equipment’s operational life.
Capacity refers to more than the ability to work faster
For Australian producers, expanding capacity doesn’t necessarily mean purchasing a larger building or continually increasing the amount of labor required to perform repetitive tasks. It’s sometimes more beneficial to inquire if the manufacturing procedure could be altered.
ASA has been developing and integrating automation systems in Australia since 2002. We also provide support for projects across the world. Its methodology combines the analysis of requirements with engineering, simulations FANUC robotic integration and training and even servicing.
The goal isn’t to automate to achieve its own goals. A system that is effective should provide the manufacturer something tangible in the form of more reliable production and quality, as well as safer processes, less waste, or a greater capacity in the factory it already operates.